
Unmanned Aerial Vehicles (UAVs) are transforming industries—from defense and agriculture to logistics and surveillance. As UAV applications grow, so does the demand for lighter, stronger, and more efficient construction methods. That’s where Hernon’s Fusionbond® structural adhesives come into play.
Why Structural Adhesives Matter in UAV Manufacturing
In UAV development, every gram counts. Traditional bonding methods like welding or riveting add unnecessary weight and limit design flexibility. Structural adhesives, on the other hand, enable engineers to create lightweight assemblies without compromising strength. They also allow for bonding of dissimilar materials—like composites to metals—which are common in UAV design.
Hernon’s Fusionbond™ structural adhesives are engineered to deliver exceptional bonding strength and durability, even under the most demanding conditions. From high-speed drones to long-endurance UAVs, Fusionbond™ adhesives enhance performance while reducing overall weight and complexity.
The Benefits of Fusionbond™ for UAVs
- Weight Reduction: Replace heavy metal fasteners with high-strength polymer bonds for lighter airframes and longer flight times.
- Superior Strength: Fusionbond™ adhesives maintain bond integrity even when surrounding materials warp or fail under stress—ideal for load-bearing joints and high-impact zones.
- Versatility: Bond metals, plastics, and composite materials seamlessly—expanding design possibilities without additional tooling or hardware.
- Enhanced Durability: Resistant to chemicals, moisture, and UV exposure, Fusionbond™ stands up to harsh environmental conditions UAVs often face.
- Streamlined Assembly: Apply in one smooth motion, fill surface imperfections, and reduce the number of steps in production—saving time and costs.
- Corrosion Protection: Unlike metal fasteners, Fusionbond™ adhesives prevent galvanic corrosion, boosting longevity and reliability.
Designed for High-Performance Applications
Hernon’s structural adhesives were a key focus during a major initiative to support UAV manufacturers seeking alternatives to traditional fastening. The result? Lighter aircraft, faster production, and stronger long-term performance.
As featured in Assembly Magazine, Hernon’s solutions are already replacing welding and rivets in critical aerospace and defense applications. And in the world of UAVs—where strength-to-weight ratio is king—our structural adhesives are enabling the next generation of airborne innovation.
Want to learn more about Fusionbond™ and other structural bonding solutions from Hernon? Explore our Structural Adhesives.